May 15, 2012

Help Engines Reduce the intake of heat thru Thermal Coating!

Tags: , , , ,

All of the internal combustion engines use fuel to provide heat which in turn provides energy to the pistons and other components for the engine to work properly. This generation of heat tends to heat up the engine. If this heat isn’t vented out then the engine becomes over heated and the performance is undermined. In order for engines to vent out the heat that’s produced, manufactures put in an exhaust heat managing system in the engines. This exhaust heat management system lessens the negative results of heat that is produced. On their way to the exhaust, the heat passes through parts that are not much heat resistant and so, harm their proper functioning.

The exhaust heat management is a system which reflects or soaks up the originated heat and help in improving the performance. This exhaust heat management uses thermal coatings that help them perform their functions. These thermal coatings are a. K. A thermal barrier coatings. These thermal coatings are highly complicated material systems that are often applied to metallic surfaces such as aero-engine parts, gas turbines, and other engines that work at higher temperatures. These thermal coatings are composed of four layers which are typically metal substrate, metallic bond coat, thermally grown oxide together with a ceramic topcoat.

The ceramic top coat present in thermal coatings is one of the most important layers. This layer provides the desirable low conductivity even though it remains stable at the normal operating temperatures that are standard for the engines it is employed in. Many ceramics have been proven that are providing folk with better results than the previously used ceramics. This ceramic top layer helps in keeping the lower layers at a relatively lower temperature compared with the surface temperature. The commonest use of thermal coatings is in automotives. They’re thus, designed expressly to lower the heat loss from the automotives engine system parts like exhaust headers, downpipes, tailpipes, turbocharger surroundings and exhaust manifolds for example.

This whole process is loosely termed as the Exhaust Heat Manager’s System. When these coverings are used under-bonnet in these automotives then they’ve a really positive effect as they cut back the temperatures of the engine bay and thus, lessen the temperature intake by the automotive. In previous years these ceramic coatings were applied at once onto the metallic parts but now an advanced technology has allowed makers to apply the coverings through a plasma spray onto the desired materials. This advanced technology can be seen in automobiles that are state of the art as well as in racing cars.

Though these coverings provide thermal protection they also provide physical protection by preventing the degradation of the materials on account of friction. This is possible due to the fact that the covering basically bonds with the materials and therefore, it doesn’t flake off or fall off when dry. Though this thermal protecting coating has its uses it poses a downside as the guts of the exhaust systems till now are unable to be prepared properly by the manufactures before the method occurs and folk lose time when it comes to applying the coating.

Find out what ELSE you may not know about solar cell technology by joining us on our website:

Leave a Reply

Your email address will not be published. Required fields are marked *